Advanced Customized Ultrasonic Multi-Head Welding Machine for Plastic Products Auto Seat Back Panel

Product Description

Product Name: Ultrasonic Multi-head Welding Machine

Product Specification

Type	CS-M500
frequency	35KHZ/ 20KHZ
power	2000W/ 2600W/ 3200W
input voltage	AC380V
output time	0.01-9.99s
input pressure	>1, ≤7bar
welding accurate	±0.1mm
welding head route	75-100mm
machine size	1800*2000*2000mm
machine net weight	1T

Product Feature:
Ultrasonic multi-head welding equipment is an efficient and precise industrial welding tool, widely used for joining materials such as plastics and metals. Its core features are reflected in the following aspects:

1. High Efficiency and Increased Production Capacity
- Multi-head Synchronous Operation: Multiple welding heads (usually 2-8) can work simultaneously or in steps, significantly reducing the processing time for each piece, making it suitable for mass production. 
- Automated Integration: Can be paired with robotic arms and conveyor belts to achieve fully automated assembly line operations, reducing manual intervention and enhancing overall efficiency.
2. High Precision and Consistency
- Digital Control: Utilizes PLC or intelligent controllers to precisely adjust parameters such as pressure, amplitude, and time, ensuring uniform quality at each weld point.
- Independent Control Technology: Some equipment supports independent parameter adjustment for each welding head, accommodating the welding needs of complex workpieces with varying thicknesses. 
3. Flexibility and Wide Applicability
- Multi-material Compatibility: By changing welding heads and adjusting parameters, it can weld plastics such as PP, ABS, and nylon, as well as metal sheets like copper and aluminum.
- Complex Structure Adaptability: Designed for multi-weld points and irregular workpieces (such as automotive lamp covers and electronic housings), supporting three-dimensional path programming for precise positioning.
4. Energy-saving and Environmentally Friendly
- Low Energy Consumption: Ultrasonic welding consumes energy only in an instant (0.1-2 seconds), making it more energy-efficient compared to traditional thermal melting or adhesive processes.
- Pollution-free Process: No need for glue or solvents, reducing VOC emissions and complying with green manufacturing standards.
5. Stability and Durability
- Interference-resistant Design: Uses high-quality transducers and welding head materials (such as titanium alloy) to ensure stability under prolonged high-frequency vibrations.
- Modular Structure: Easily replaceable wear parts (such as transducers and amplitude transformers) help lower maintenance costs.
6. Intelligent and Traceable
- Real-time Monitoring System: Equipped with pressure sensors and energy monitoring functions, it automatically detects welding quality and issues alarms.
- Data Recording: Supports storage and traceability of welding parameters, facilitating quality analysis and process optimization.

Typical Application Scenarios:
- Automotive Manufacturing: Dashboard, bumper, and battery pack welding.
- Electronics: Connectors, wire harnesses, and switch sealing.
- Medical Supplies: Filters, catheters, and sterile packaging.
- Packaging Industry: Hose sealing and bottle cap sealing.



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